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Organic Fertilizer

Organic fertilizer is a kind of fertilizer made from natural organic matter as raw material through fermentation, composting and other methods. Compared with chemical fertilizers, organic fertilizers do not contain harmful chemicals and are more friendly to the soil and plant growth environment. They can also improve soil fertility and crop quality.

The main raw materials of organic fertilizer include animal manure, plant straw, vegetable residue, etc. These raw materials will be decomposed by microorganisms during the composting or fermentation process, producing a large amount of organic matter and nutrient elements, such as nitrogen, phosphorus, potassium, etc., which are very important for plant growth.

There are many types of organic fertilizers, the common ones include manure, compost, decomposed chicken manure, decomposed cow manure, etc. Different types of organic fertilizers also have different nutritional components and usage methods. Appropriate organic fertilizers can be selected and applied according to the needs of different crops and soil conditions.

In general, organic fertilizer is an environmentally friendly, healthy and effective fertilizer that can promote crop growth and increase yields, while also improving soil quality and the ecological environment.

How to use drum granulation production line to granulate chicken manure organic fertilizer?

The drum granulation production line is a piece of equipment commonly used to turn organic waste such as chicken manure into organic fertilizer. The production line is mainly composed of crusher, mixer, drum granulator, screening machine, dryer, cooler, packaging machine, etc.

First, organic waste such as chicken manure is processed through a grinder to break it into fine particles. The crushed chicken manure is then put into a mixer with other organic materials for mixing to achieve even distribution.

Next, the mixed materials are fed into the drum granulator for granulation. The drum granulator uses the internal drum rotation and high-speed friction to compress the material into granules and discharge them through the discharge port. At the same time, the drum granulator can also be adjusted according to different particle size requirements to meet the needs of different customers.

Subsequently, the granules are screened through a screening machine, and the unqualified granules are sent back to the drum granulator for granulation again. The screened particles are then sent to a dryer for drying to remove moisture from the particles. The dried particles also need to be cooled by a cooler to reduce the temperature of the particles and avoid deformation of the particles during the packaging process.

Finally, the pellets are packaged by a packaging machine to become the final product. The high degree of automation of the entire production line can greatly improve production efficiency and product quality, while also reducing the difficulty and labor intensity of manual operations.

The drum granulation production line has a good granulation effect on chicken manure. It can produce organic fertilizers with regular particle shapes and uniform particle sizes. It can also be adjusted according to different customer needs. This production line has a wide range of applications and is suitable for agriculture, gardening, environmental protection and other fields, providing an environmentally friendly and efficient solution for the comprehensive utilization of waste.

How to use disc granulation production line to granulate chicken manure organic fertilizer?

Pretreatment of chicken manure: First, the chicken manure needs to be pretreated, including cleaning and dehydration. Remove impurities and foreign matter, and then dehydrate the chicken manure to reduce its moisture content to the appropriate level.

Preparation formula: Mix chicken manure with other ingredients according to the required nutrients and appropriate particle size. Ingredients can include wood chips, straw, fungus residue, etc. to improve the quality and solubility of the particles.

Entering the granulator: Send the prepared materials into the granulator in the disc granulation production line. Through the movement of the rotating disc and the action of centrifugal force, the material is squeezed and formed into granules. At the same time, an appropriate amount of water or steam is added during the process to ensure the shaping and hardness of the granules.

Drying and cooling: After the granules come out of the granulator, they may contain a high moisture content. Therefore, a period of drying and cooling is required to reduce the moisture content and make the particles more stable and solid.

Screening and packaging: After drying and cooling, the particles enter the screening equipment, and the particles that do not meet the specifications are removed and can be packaged and stored for sale or use.

It should be noted that during the chicken manure pelleting process, the operating environment must be clean and hygienic, and the equipment must be maintained and maintained regularly to ensure production efficiency and product quality.

We not only provide reliable products, but more importantly we provide reliable process design and experimentation

The effect of compost machine on organic fertilizer

Hydraulic Compost Turner

Promote the decomposition of organic materials: Promote the decomposition and degradation process of organic materials through mixing and turning.

Accelerate composting speed: effectively increase the fermentation speed of organic fertilizer and shorten the fermentation cycle.

Improve ventilation: It helps to ventilate the compost pile and improve the fermentation effect.

Wheel Type Compost Turner

Effective mixing and turning: Through the built-in stirrer and turning device, the organic materials are evenly mixed and turned to promote the decomposition and fermentation of the organic materials.

Improve aeration conditions: Through turning operations, the aeration conditions in the compost pile are improved, the supply of oxygen is increased, and it is helpful for the oxidative decomposition of organic materials.

Improve composting efficiency: The wheel composter can quickly turn and stack organic materials, improving the speed and efficiency of composting.

Groove Type Compost Turner

Maintain the stability of organic materials: The trough composter can stably place organic materials in the compost tank to prevent external factors from interfering with the fermentation process of organic materials.

Promote the degradation and fermentation of organic materials: The mixing and ventilation system of the trough composter helps mix and aerate organic materials, and promotes the decomposition and fermentation of organic materials.

Control the fermentation process: The trough composter can control parameters such as temperature and humidity during the fermentation process to maintain appropriate fermentation conditions and improve the quality of organic fertilizer.

What three things should you pay attention to when arranging excellent organic fertilizers?

Raw material selection and ratio:

The quality and effect of organic fertilizers directly depend on the selection and ratio of raw materials. High-quality organic fertilizers should choose high-quality organic raw materials, such as animal manure, plant straw, kitchen waste, etc., and reasonably mix various raw materials to ensure a balanced supply of organic matter, nitrogen, phosphorus, potassium and other nutrients. A reasonable ratio can improve the nutrient content and stability of fertilizers and ensure that the nutrient needs of plants are met.

Fermentation and treatment process:

Fermentation is a crucial link in the preparation process of organic fertilizers. Through appropriate fermentation and treatment processes, harmful substances in raw materials can be effectively degraded, nutrient utilization efficiency can be improved, pathogenic microorganisms can be killed, and odors can be reduced. Excellent organic fertilizers should adopt scientific and reasonable fermentation processes to ensure sufficient and stable fermentation while minimizing environmental pollution and harm.

Fermenting and processing organic fertilizers often requires the use of a range of specialized equipment and tools to ensure the efficiency of the fermentation process and the quality of the final product.EMCC’s professional team will provide you with customized services!
Product quality monitoring and control:

A strict quality monitoring and control system needs to be established during the production process to ensure that the quality of organic fertilizers is stable and reliable. This includes quality testing of raw materials, monitoring of production processes, component analysis and quality evaluation of products, etc. Through strict quality control, we can ensure that the quality of organic fertilizers meets standard requirements and improve the competitiveness and credibility of our products.

Why choose EMCC as your partner?

Shanghai Exceed Industry Co., Ltd (China EMCC) is a manufacturing enterprise specializing in high-tech fertilizer machinery. For many years, we have devoted to producing inorganic and organic fertilizers granulator equipments. By consistently creating values for our customers around the world, we have become one of the leading suppliers in global agricultural fertilizers industry. With China EMCC, you may get comprehensive services of consulting, design, equipment, installation, training, emergency assistance, field assistance, spare parts and routine maintenance to save fertilizer plants cost